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Microduct Production Line

Microduct production line with dimensional control and inner-layer extrusion.

HDPE extrusion 150 m/min Made in Iran

Key specifications

Pipe diameter5 to 20 mm
Max production speed150 m/min
Screw and barrel nitriding0.5 to 0.7 mm
Raw materialHDPE
Extruderhigh output, screw and barrel designed by the AD-Tech engineering team
Download catalog
CatalogPersian·Coming soonCatalogEnglish·12 pages·1.1 MB

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The microduct production line extrudes HDPE duct with a controlled inner layer and winds it into coils. Diameter, wall thickness and inner surface quality are monitored so the duct performs correctly during cable blowing.

Key features

  • Controlled inner and outer diameter during extrusion.
  • Low-friction inner layer for blowing performance.
  • Online measurement and winding control.
  • Configurable for different duct sizes.
Applications

Applications

◈
Telecom industryoutside-plant cables and fibre ducting systems
◈
Public infrastructuredata and TV networks, highway and railway projects
Production line

Microduct production line for 8/5 and 14/10

The Abadis microduct line produces 8/5 and 14/10 pipe with a silicone core: a five-stage HDPE extruder, a three-layer co-extrusion die head, a combined multi-sheet water-bath calibrator and full Delta PLC control. The pipe carries a PE layer plus a 0.2 mm silicone inner layer (97% PE + 3% silicone) and a ribbed inner surface tuned for fibre blowing.

  • Five-stage screwAbadis design with a large L/D; about 30% more output at the same energy consumption
  • Co-extrusion die40Cr mould steel, CNC machined, chrome-plated mandrel and mouth die
  • Combined calibratorMulti-sheet water baths with proprietary technology for high-speed calibration
  • Full-route coolingTwo 6000 mm tanks with automatic water and temperature control
  • High-speed haul-off1 kW servo motors with balanced pneumatic clamping
  • Delta PLC control10.5" screen, synchronised control of the extruder and downstream equipment
  • Tension-controlled coiler8 to 16 mm range with a tension controller
  • Separate electrical boxElectrical cabinet independent of the mechanical frame
Microduct production line for 8/5 and 14/10
Extruder and cooling line in the workshop
Line components

From extruder to coiler

Twelve main machine sets; the four key stations are shown here.

HDPE extruder
HDPE extruder 55 kW
Screw
65 mm
Speed
10–130 rpm
Heating zones
6
Calibration and cooling
Calibration and cooling 6000 × 2 water bath
Length
6000 × 2 mm
Cooling
Full immersion
Temp control
Automatic
Belt haul-off
Belt haul-off TE-600
Motor
1 kW servo ×2
Encoder
Autonics
Clamping
Pneumatic
Coiler
Coiler 8 to 16 mm
Range
Φ8–16 mm
Motor
3 kW
Control
PLC with tension controller
Finished pipe
Finished pipe Ribbed inner surface
8/5
OD 8 / ID 5 mm
14/10
OD 14 / ID 10 mm
Silicone layer
0.2 mm

Line technical parameters

The catalog's TECHNICAL PARAMETER section.

Parameter Value
Production scope Φ 8 to 16 mm
Production speed 20 m/min (8/5 and 14/10)
Cooling water temperature 10 to 20 °C
Haul-off speed up to 100 m/min
Coiling speed up to 120 m/min
Package up to 3000 m per coil (Φ14 × 2.0 mm)
Installed power 140 kW/h
Actual power 70 to 80 kW/h
Water consumption (circulating) 0.02 to 0.03 m³ per 24 h
Air consumption 1.5 m³/h
Line dimensions (L×W×H) 40000 × 2500 × 3000 mm
Container loading 1 × 40 ft GP
Delivery time 90 days
Warranty One year

Figures are quoted from PART4 TECHNICAL PARAMETER of the Microduct Production Line catalog (July 2024). Input power is three-phase four-wire 380 V, 50 Hz; a different supply adds 5% to the price.

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