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Microduct Bundle Production Line

Bundle production line for multi-duct coils.

HDPE bundle 1 to 24+1 DB / DI / Link / Flat

Key specifications

Inner tube diameter5 to 20 mm
DB bundle grouping1 to 24+1 inner tubes
Link / flat grouping1 to 7 tubes
Line typesDB, DI, link-duct and flat-duct
MaterialHDPE
Download catalog
CatalogPersian·Coming soonCatalogEnglish·12 pages·5.1 MB

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The bundle production line groups several microducts into one coil with a common outer sheath. Bundles simplify laying several routes at once and keep the ducts organised at joints and cabinets.

Key features

  • Configurable number and arrangement of ducts.
  • Consistent bundle diameter and sheath thickness.
  • Colour coding for duct identification.
  • Winding and packing for transport.
Applications

Applications

◈
FTTH and FTTxbundles for buried installation or deployment on existing infrastructure
◈
Custom layoutsinner-tube arrangement selected to suit the project
Production line

Microduct bundle line (4 and 7 way)

This line gathers finished microducts and extrudes an HDPE outer sheath over them to build a 4 or 7-way bundle; both 8/5 and 14/10 configurations are supported. Seven passive uncoilers, each on its own drum, keep every tube on an independent path, and the cross-type die head wraps the bundle with an exact layout.

  • Seven uncoilersMatrix layout, one independent drum per tube
  • 55 kW extruder90 mm five-stage screw with 7 heating zones
  • Cross-type sheath dieBuilt-in forming moulds sized to the bundle, with reference drawings
  • Hot air dryer50 L tank with an inspection window and a curved heating cylinder
  • V-belt haul-offTwo belts, Autonics length counter and the ability to pass a defective head
  • Adjustable coiler14.9 N·m torque motor, suits drums from 1100 to 2500 mm
  • Delta PLC10.5" screen, synchronised control and programmable alarms
  • Bilingual documentsAll manuals, electrical and installation drawings in English and Persian
Microduct bundle line (4 and 7 way)
Finished bundles on the drum
Line components

From bare bundle to drum

Ten main machine sets; the representative stations are shown here.

7-way 8/5 bundle
7-way 8/5 bundle Line output
Tubes
7
Size
8/5 mm
Sheath
HDPE
4-way 8/5 bundle
4-way 8/5 bundle Line output
Tubes
4
Size
8/5 mm
Sheath
HDPE
Sheath extruder
Sheath extruder 55 kW
Screw
90 mm
Speed
6–60 rpm
Heating zones
7
Adjustable coiler
Adjustable coiler Bundle winding
Torque
14.9 N·m
Drum
1100–2500 mm
Inverter
Delta C2000
Control system
Control system Delta PLC
Screen
10.5"
Sync
Extruder and downstream

Working conditions and data

The catalog's USE CONDITIONS section.

Parameter Value
Site Indoor
Ambient temperature 0 to 45 °C
Humidity 85% without condensation
Input power Three-phase four-wire 380 V, 50 Hz
Overall size (L×W×H) 35 × 4 × 3.5 m
Installed power 110 kW/h
Actual power 55 to 70 kW/h
Production speed 20 m/min for a 4-way 14/10 bundle
Delivery time 90 days
Warranty One year

Figures come from the Microduct Sleeving Line catalog (July 2024); 4 and 7-way configurations are available for both 8/5 and 14/10. Technical manuals, electrical and installation drawings are supplied in English and Persian.

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